Revolutionizing Garment Production
Realtime Garment Production Tracking Software
Realtime Garment Production Tracking software in Bangladesh, PROTRACKER, is designed specifically for the readymade garment industry for realtime garment production tracking. It is a fully cloud-based, real-time garment production tracking solution for the apparel industry. It manages the entire production process, from handling order details to overseeing production, and shipping, and can be seamlessly integrated with any other management software for realtime garment production tracking.
Realtime Garment Production Tracking
PROTRACKER transforms realtime garment production tracking with its seamless workflow management. Starting with easy bundle card generation from lay chart data and extending to various stages like print, embroidery, washing, sewing, and finishing, each step is optimized for efficiency and accuracy. Simple bundle card scans enable the automated generation of challans and gate passes and facilitate real-time garment production tracking.
Problems,
PROTRACKER Solves
PROTRACKER addresses challenges like realtime garment production tracking, uncovering rejection reasons, reducing garment losses, controlling WIP, preventing fake data, improving quality, ensuring on-time shipments, and simplifying reporting.
Absence of Real-Time Tracking
Limited production tracking leads to delays.
Rejection Reasons Uncovered
Lack of transparency in understanding rejection.
Garment Losses and Wastage
Mismanagement of inventory products.
Excessive Work-In-Progress (WIP)
Uncontrolled work queues lead to inefficiency.
Potential for Fake Production Data
Risks of inaccurate or manipulated data.
Garment Quality Control Issues
Inconsistent quality leads to defects and customer dissatisfaction.
Challenges in On-Time Shipments
Frequent delays in fulfilling orders and consistently missing critical deadlines.
Lengthy and Complex Reporting Processes
Time-consuming and cumbersome reporting that hampers decision-making.
End Line QC AQAI
Learn MoreTACTIC for Planning
Learn MoreHow PROTRACKER works
PROTRACKER optimizes garment production with realtime garment production tracking, automating bundle card management, simplifying dispatch, enhancing stitching, streamlining washing, and ensuring efficient finishing for timely, high-quality deliveries.
Bundle Card Generation
Initiating with the entry of lay chart data, PROTRACKER facilitates the effortless generation of a bundle card, which can be conveniently printed on A4 paper or a label. For products requiring additional processes like print, embroidery, or washing, attaching gum tape to the bundle card is recommended. After trimming the card with conventional scissors, a hole is made, and the card is folded and tied to the garment bundle. This system supports realtime garment production tracking, ensuring precise monitoring and efficient workflow throughout the manufacturing process.
Simplifying Print and Embroidery Dispatch
When dispatching parts to a print or embroidery facility, the realtime garment production tracking system PROTRACKER simplifies the process through a simple scan of the bundle card. This scan automatically generates a challan and gate pass, streamlining the dispatch process. Post-processing, the bundle card is scanned again, allowing for the efficient tracking of any rejections or missing parts. PROTRACKER’s system then generates automated reports that summarize these findings, ensuring seamless and transparent monitoring of the print and embroidery stages.
Enhancing Sewing and Stitching Efficiency
PROTRACKER’s sewing and stitching phase starts with a bundle card scan, logging it into the system, and generating an input challan for precise tracking. The line chief and Line QC verify the bundle quantity, ensuring accuracy. Post-QC, another scan tracks rejections or alterations, identifying process bottlenecks. Installing a large smart TV on the floor for real-time monitoring is advised, as it displays automated dashboards and reports. This enhances realtime garment production tracking, offering a clear view of the process and boosting productivity.
Streamlining the Washing Process
PROTRACKER boosts efficiency in the washing stage by using a simple bundle card scan to generate a Challan/Gatepass, easing garment transition. Post-wash, another scan tracks rejections or missing items, ensuring full accountability. The system then automatically compiles detailed reports, displayed on dashboards, providing a complete view of the washing process. With realtime garment production tracking, it ensures effective management and consistent quality control.
Optimizing the Finishing Process
PROTRACKER’s finishing step begins with a bundle card scan in the ironing section, initiating garment tracking and management. After ironing, poly and packing quantities are entered into the system for accurate record-keeping. This data aids in generating a detailed packing list, which is crucial for on-time shipments and high customer satisfaction. With realtime garment production tracking, the efficiency of the finishing process is enhanced, ensuring timely deliveries and consistent quality.
IOT with PROTRACKER
Production inefficiencies, lack of real-time garment production tracking, inventory mismanagement, opaque rejection reasons, excessive WIP, risk of false data, quality control issues, manpower underutilization, shipment delays, and complex reporting processes are key challenges.
Real-Time Data Collection
IoT sensors provide real-time insights into production metrics and machine performance.
Automated Efficiency Analysis
Centralized data analysis helps optimize workflows and predict maintenance needs swiftly.
IoT-Driven Operational Transformation
IoT enhances efficiency, quality control, and minimizes downtime in manufacturing operations.
Enhanced Supply Chain Integration
Real-time visibility into inventory and supplier performance improves coordination and efficiency.
Predictive Maintenance Benefits
IoT predicts equipment failures, reducing downtimes and extending machinery lifespan.
Benefits of Using PROTRACKER
With realtime garment production tracking, advanced security, global access, and automated reports, efficiency and productivity are enhanced. Data backup and reduced IT costs are achieved without the need for physical servers.
Fully automated, real-time, responsive
Advanced encryption & data security
High Efficiency & Productivity
Use from anywhere in the world
Auto challan / gate pass and reports
Data backup on database
Real-time hourly production data
Floor-line efficiency Tracking
Barcode/QR code/RFID for fast operation
Fake production track, Auto rejection count
Allows multiple users with different roles
Regular updates with new features
Less WIP, Zero Waiting Time, Quick Decision
No need for physical servers, reducing IT costs
Add-Ons for PROTRACKER
Leftover Management
- Real-time leftover tracking
- Automated leftover categorization
- Integration with inventory systems
- Customizable reporting on leftover usage
- Alerts for leftover disposal deadlines
Skill Matrix
- Employee skill assessment
- Skill gap analysis
- Training and development planning
- Certification tracking
- Visual skill mapping
Visitor Management
- Visitor registration and tracking
- Badge printing and access control
- Visitor pre-registration
- Visitor history logs
- Automated visitor notifications
Warehouse Management
- Inventory level tracking
- Automated restocking alerts
- Barcode/QR code scanning
- Order picking and packing optimization
- Warehouse space utilization reporting
Incentive Management
- Performance-based incentive calculations
- Real-time incentive tracking
- Customizable incentive schemes
- Employee reward history
- Integration with payroll systems
Media Coverage
Showcasing our industry impact, the Media Coverage section highlights esteemed publications and platforms that have featured the best garment ERP – goRMG ERP, underscoring our commitment to innovation in the garment industry.
